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HDPE Electrofusion Fittings ยท Gas & Water

HDPE Electrofusion Coupler (Equal Direct)

Electrofusion (EF) socket coupler for joining two PE pipes of the same diameter. An embedded resistance wire heats the fusion zone and welds the joint homogeneously โ€” the standard connection method for gas and high-pressure water networks.

MaterialPE100, virgin raw material
StandardsEN 1555-2 (Gas) / EN 12201-2 (Water)
Size rangedn 25 โ€“ 630 mm (standard series)
Pressure classSDR11 = PN16 ยท SDR17 = PN10
WeldingElectrofusion per ISO 12176
MOQNegotiable โ€” trial orders welcome
Delivery15 โ€“ 25 days after deposit
Shipping portFOB Ningbo / Shanghai

Product Description

The HDPE electrofusion coupler connects two polyethylene pipes of equal diameter into a permanent, leak-free joint. A resistance wire is embedded in the fitting's fusion zone; when energised by an electrofusion control box, the wire heats the pipe surface and the coupler interior to melting point, fusing both into one homogeneous body.

Compared with butt fusion, electrofusion requires no heavy machinery on site, tolerates tighter working spaces, and delivers repeatable weld quality โ€” which is why EF fittings are the first choice for gas distribution networks and urban water mains, where joint reliability is critical.

Each coupler is injection-moulded from virgin PE100 and machined to controlled fusion-zone tolerances. Fittings are supplied with fusion parameters matched to standard EF control boxes, and can be marked with your own brand under our OEM service.

Typical Applications

  • Gas distribution โ€” PE gas mains and service lines to EN 1555-2
  • Water supply โ€” potable water mains and branches to EN 12201-2
  • Industrial piping โ€” mining slurry, chemical and irrigation lines
  • Repairs & tie-ins โ€” trenchless repairs, saddle connections, tight urban worksites

Installation in 5 Steps

Standard electrofusion jointing procedure per ISO 12176 โ€” simple, fast and repeatable on site.

1

Cut & Face

Cut pipe square and chamfer the edge

2

Scrape Oxide

Remove the oxidised layer with a rotary scraper

3

Clean

Wipe the fusion zone with an alcohol wipe

4

Clamp & Weld

Align with clamps, connect the EF control box and weld

5

Cool

Hold clamped through the full cooling time

Dimensions & Specifications

Standard electrofusion coupler series to EN 1555-2 / EN 12201-2, PE100. Wall thickness shown is the nominal minimum for each SDR class.

dn (mm)SDR 11 ยท PN16 โ€” min. wall (mm)SDR 17 ยท PN10 โ€” min. wall (mm)Fusion type
252.31.5Electrofusion
(embedded resistance wire)
323.01.9
403.72.4
504.63.0
635.83.8
756.84.5
908.25.4
11010.06.6
12511.47.4
14012.78.3
16014.69.5
18016.410.7
20018.211.9
22520.513.4
25022.714.8

* Table shows the standard series dn 25โ€“250. Larger sizes up to dn 630 are produced on request. Welding voltage and fusion time are controlled by the electrofusion control box per ISO 12176; unit weight and packaging are provided with each quotation.

Why Rongsheng Electrofusion Fittings

Based on the company's official manufacturing profile.

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Factory-Direct Manufacturing

Rongsheng Pipeline Technology (Zhejiang) manufactures electrofusion fittings in-house at its Zhuji plant in the Yangtze River Delta โ€” direct factory pricing, no trading middleman.

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Complete In-House Testing

The company operates a complete set of inspection and testing equipment, checking each production batch before shipment.

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Virgin Raw Materials

Fittings are produced from imported virgin PE100-grade material โ€” no recycled content โ€” for long-term pressure performance.

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ISO 9001 & ISO 14001

Quality and environmental management systems certified. CE (EN 1555 / EN 12201) certification is in progress to support EU exports.

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OEM / ODM Available

Custom markings, packaging and private-label production available for distributors and project contractors.

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Reliable Fusion Performance

Precision-machined fusion zones with embedded resistance wire deliver consistent, homogeneous joints when welded per ISO 12176.

Frequently Asked Questions

The questions buyers ask most before sending an inquiry.

What is the MOQ? Can I place a trial order?

MOQ is negotiable and depends on the size class โ€” small trial orders and mixed-size orders are welcome. Tell us the sizes and quantities you need in the inquiry form and we will confirm the best combination.

Can I get samples before ordering?

Yes. Samples of standard sizes are available; sample pieces are free of charge, shipped freight collect via DHL / FedEx. Production-size samples for project evaluation can be arranged on request.

What is the lead time?

Standard sizes ship 15โ€“25 days after deposit, depending on order quantity. Peak-season or large-diameter orders are confirmed individually at quotation.

What are the payment terms?

Standard terms: 30% T/T deposit, balance against copy of B/L. Irrevocable L/C at sight is accepted for orders above USD 20,000. Other terms can be discussed for long-term partners.

Which standards do the fittings comply with?

The fittings are produced to the requirements of EN 1555-2 (gas) and EN 12201-2 (water) with PE100 raw material. Test reports and material certificates are provided with shipment; CE certification is in progress.

Do you offer OEM / private-label production?

Yes. We print your logo, marking layout and packaging design under OEM service, subject to minimum quantities per size. ODM development for special fittings is also available.

Request a Quote

Tell us the size (dn), SDR class and quantity โ€” our sales team replies within 24 hours.